Materials.
We can fabricate a wide array of both closed-cell and open-cell foams for your packaging needs.
We can fabricate a wide array of both closed-cell and open-cell foams for your packaging needs.
Browse and learn more about the types of foams that we offer.
Extruded polyethylene is a closed-cell, non-absorbent foam that is one of the most commonly used foams in the packaging industry today. It is available in anti-static and flame retardant variants, is reusable, resists mold and mildew, and is highly resistant to chemicals. It can be easily fabricated using traditional manufacturing techniques such as waterjet cutting and sawing and is usually built in layers. This foam comes in 108" x 48" full sheets in thicknesses up to 12" and has a smooth skin that prevents debris buildup. 0.9 pcf up to 9 pcf densities are available. Polyethylene is our most commonly used foam for case inserts.
Cross-linked polyethylene foam (XLPE) is a versatile and durable material known for its closed-cell structure. Sometimes called Zotefoam, it is widely used in packaging and tool organization thanks to its density and chemical and water resistance. XLPE also finds applications in sports equipment padding, marine flotation devices, and various industries, thanks to its buoyancy, water resistance, and shock-absorbing properties. Case foam inserts are commonly machined on a CNC mill or waterjet cut. XLPE comes in 96" x 48" sheets with a max thickness of 4". Densities range from 1.9 pcf up to 6 pcf.
Expanded polyethylene foam (EPE) is a molded, semi-rigid, non-crosslinked, closed-cell polyethylene foam renowned for its increased density and strength compared to open-cell counterparts. EPE exhibits a highly uniform cell structure, contributing to superior physical properties with consistent multi-directional mechanical values. Its high strength-to-weight ratio enables the use of smaller amounts, leading to more compact package sizes. It is typically used in the automotive industry but has applications in other consumer products such as furniture, toys, and reusable packaging.
Nitrile butadiene rubber (NBR) is a synthetic copolymer known for exceptional oil resistance and resilience in harsh conditions. With high acrylonitrile content, it resists oils, fuels, and chemicals, making it ideal for petroleum-related applications. NBR exhibits good tensile strength, abrasion resistance, and low-temperature flexibility. It is commonly used in seals, gaskets, O-rings, and hoses across automotive, aerospace, industrial, and oil and gas industries. Its versatility and durability position NBR as a reliable material for diverse engineering components.
Ethylene-vinyl acetate, known commonly as EVA, expanded rubber, or foam rubber, is a lightweight, flexible, UV-resistant closed cell foam that is known for its excellent shock absorption properties, resilience, and tear resistance. A few common uses include flip-flops, floor tiles, exercise mats, sports padding, thermal insulation, boat decking, and handle cushions for fishing rods. EVA is easy to cut, lightweight, and great for outdoor products which makes it an excellent choice for cosplay projects. EVA comes in sheets up to 72" x 48" and up to 4" thick.
Expanded Polypropylene Foam (EPP) is a recyclable closed-cell foam that exhibits excellent resistance to both compression and impacts. Its broad loading range, energy absorption capabilities, and high service temperature make EPP an ideal material for diverse applications, ranging from large industrial projects to smaller household endeavors. Polypropylene finds utility in displays, heavy-duty packaging, thermal insulation, marine applications, and various other uses. EPP comes in sheets up to 72" x 48" and up to 6" thick. The most common density is 1.3 pcf.
Polyether polyurethane foam, known as "ether foam," is a versatile and durable material with excellent wear, abrasion, and tear resistance. Widely used for high-performance cushioning, it is commonly found in seat cushions, case inserts, and impact-absorbing components. The foam's open-cell structure provides breathability, making it suitable for applications where air circulation is essential. It is commonly convoluted and used in packaging applications like case tops. Due to its open-cell structure it is prone to absorbing moisture and should not be used in applications where moisture is a concern. Available in sheet sizes up to 108" x 82" and densities of 0.9 pcf up to 4 pcf.
Polyester polyurethane foam, known as "ester foam," is a resilient and durable material known for its cushioning properties. It has excellent wear resistance and is able to maintain its shape over time. This foam is commonly utilized in the production of seat cushions, mattresses, and various padding materials. Its open-cell structure contributes to enhanced support and longevity, making it suitable for applications where long-term durability is essential. It provides comfort and consistent performance, making it a reliable choice for industries requiring reliable cushioning solutions. Available in sheet sizes up to 108" x 54" and densities of 2 pcf and 4 pcf.
Reticulated foam, often referred to as filter foam, is a versatile polyurethane foam defined by a porous, low-density composition and an open cell structure. It excels across a spectrum of applications with one being dust trapping. Its key features encompass compressibility for easy shaping, soft cushioning ensuring effective protection, fluid passage capabilities for efficient filtration, flexibility to conform to diverse contours, and a lightweight quality, making it a go-to solution for an extensive array of uses in various industries and scenarios. Available in 10 pores per inch (PPI) up to 90 PPI. Can be ordered in various colors and either polyester or polyether.